Pressure unit conversion: bar, psi, kPa, MPa.
A hydraulic drawing in MPa, a compressor gauge in kg/cm2, a pneumatic spec in psi, and a datasheet in bar — the same plant runs four pressure units before lunch. This guide gives you the exact conversion factors, a quick reference table, worked examples, and the gauge-versus-absolute trap that ruins readings.
Why there are so many pressure units
Pressure is force per unit area, so every measurement system invented its own version. The SI unit is the pascal (Pa), one newton per square metre, but a pascal is tiny, so engineering uses kPa, MPa, and the non-SI bar. The US works in psi (pounds per square inch), and older Indian and European gauges use kg/cm2 (technical atmosphere). They all measure the same thing; only the yardstick changes.
The conversion factors you need
Everything below anchors to the bar, because it sits conveniently near everyday working pressures:
- 1 bar = 100 kPa = 0.1 MPa = 100,000 Pa
- 1 bar = 14.5038 psi
- 1 bar = 1.01972 kg/cm2
- 1 bar = 0.98692 atm
- 1 MPa = 10 bar = 145.038 psi = 1000 kPa
- 1 psi = 0.0689476 bar = 6.89476 kPa
- 1 kg/cm2 = 0.980665 bar = 14.2233 psi
For fast mental math on the floor: 1 bar is about 14.5 psi, kg/cm2 is close enough to bar for rough checks, and 1 MPa is 10 bar. Keep the exact factors for anything you certify.
Quick reference table
| bar | psi | kPa | MPa | kg/cm2 |
|---|---|---|---|---|
| 1 | 14.50 | 100 | 0.10 | 1.02 |
| 2 | 29.01 | 200 | 0.20 | 2.04 |
| 5 | 72.52 | 500 | 0.50 | 5.10 |
| 7 | 101.53 | 700 | 0.70 | 7.14 |
| 10 | 145.04 | 1000 | 1.00 | 10.20 |
| 16 | 232.06 | 1600 | 1.60 | 16.32 |
| 100 | 1450.38 | 10000 | 10.0 | 101.97 |
Worked examples
Compressor set to 7 kg/cm2 — what is that in psi?
7 kg/cm2 × 14.2233 = 99.6 psi. If the pneumatic tool datasheet asks for 90 psi maximum, you are running slightly over and should trim the regulator.
Hydraulic drawing calls 21 MPa — what does the bar gauge read?
21 MPa × 10 = 210 bar. On a kg/cm2 gauge that is 210 ÷ 0.980665 = 214.1 kg/cm2. Same pressure, three faces.
Relief valve stamped 150 psi — set point in bar?
150 psi × 0.0689476 = 10.34 bar. Set the test bench to 10.3 bar and you have matched the stamp.
Gauge vs absolute — the trap
Vacuum work makes this sharper: a reading of −0.9 barg is 0.113 bara, and treating the two as equal will wreck a pump or process calculation.
Common conversion mistakes
- Treating kg/cm2 as exactly 1 bar. It is 0.981 bar — fine for a rough check, wrong for a certified set point.
- Dropping the gauge or absolute reference. The one-atmosphere offset survives every unit change.
- Rounding 1 bar to 15 psi. The factor is 14.5038; 15 introduces a 3 percent error that compounds on high pressures.
- Confusing MPa and kPa. They differ by a factor of 1000; a slipped decimal here has caused burst test fixtures.
For related shop references, see the thread pitch reference and grab ready-made forms from the templates library. And when a pressure spec sits on an inspection drawing, CadNexa's auto-ballooning tool numbers it alongside the dimensions so it is captured and measured, not overlooked.