AS9102 Form 2 builder.
Product Accountability — material certifications, special process certs, functional testing, and non-conformance documentation. The middle sheet of the AS9102 Rev C FAI package, bridging Form 1 (part identity) and Form 3 (characteristic results).
Part identification
Carry over the part identification from Form 1 — keeps the package consistent.
1. Raw materials
Each raw material (steel, aluminium, alloy stock) used in the part needs a certification record. Lot/heat traceability is mandatory for aerospace FAI.
| Material Designation | Material Specification | Lot / Heat # | Source / Supplier | Certification # |
|---|
2. Special processes
Heat treatment, plating, anodizing, NDT (FPI/MPI/UT/RT), passivation, conversion coating, painting — every special process applied to the part needs a process certification from a NADCAP-approved (or customer-approved) source.
| Process | Process Specification | Source / Supplier | Cert # | NADCAP Accred? |
|---|
3. Functional testing
Pressure test, leak test, load test, electrical continuity, hardness verification — any functional test required by the drawing or PO. Each test row records the spec, the acceptance criterion, and the measured result.
| Test Name | Test Specification | Acceptance Criterion | Measured Result | Pass/Fail |
|---|
4. Non-conformance documentation
Any deviation, MRB disposition, ECN, or supplier-initiated change applied during manufacture. If none, write "No non-conformances applied."
Signatures and approvals
Drafts save to your browser's local storage — private to this device, not uploaded. For the part-identification header sheet, see the AS9102 Form 1 Builder. For the characteristic-level inspection sheet, see the AS9102 Form 3 Builder.
1. Raw Materials
2. Special Processes
3. Functional Tests
4. Non-conformance
Signatures
About AS9102 Form 2
Form 2 of AS9102 Rev C — Product Accountability — documents the materials, special processes, and functional tests applied to the first article part. Where Form 1 identifies what the part is and Form 3 records how it was inspected dimensionally, Form 2 records what was put into the part during manufacture: certified raw material, certified heat treatment, certified surface treatment, certified test results.
The four sections an auditor will check on Form 2:
- Raw material certifications — every material in the part must have a cert tracing back to a lot or heat number from a recognized supplier. Aerospace requires full traceability from melt to part.
- Special process certifications — heat treatment, plating, NDT, painting, conversion coating, and similar processes must come from NADCAP-accredited (or customer-approved) sources. The cert number on Form 2 must match the cert document attached to the FAI package.
- Functional testing — any test required by the drawing notes (e.g. pressure test 2,000 psi for 5 minutes, leak rate < 0.01 cc/min, hardness Rockwell C 58 minimum). Each test row records the measured result and a pass/fail verdict.
- Non-conformance documentation — any deviation, MRB disposition, or supplier-initiated change applied during manufacture. If a deviation was customer-approved, the approval reference goes here.
Common Form 2 rejections by Tata Advanced Systems, Bharat Forge, HAL, and Mahindra Aerospace quality teams: missing NADCAP accreditation reference for heat treatment, lot/heat number on Form 2 not matching the attached material cert, functional test recorded as "pass" without the actual measured value, and special process source code missing for sub-tier suppliers.
Complete your FAI package with Form 1 (Part Number Accountability) and Form 3 (Characteristic Accountability). For a step-by-step walkthrough of Form 3 with a real Tata Advanced Systems aerospace bracket example, see the AS9102 Form 3 article.